Vortech Engineering 4FT020-010 User Manual Page 3
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P/N: 4FT020-010
©2002 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
07FEB02 V2.0
(99-01SuperDuty(4FT V2.0))
Table Of Contents
FOREWORD .....................................................................................................................................ii
TABLE OF CONTENTS ....................................................................................................................iii
IMPORTANT NOTES ........................................................................................................................iv
TOOL & SUPPLY REQUIREMENTS ................................................................................................v
PARTS LIST-1999-2001 FORD SUPER DUTY 5.4L-STANDARD SYSTEM ....................................vi
PARTS LIST-1999-2001 FORD SUPER DUTY 6.8L-STANDARD SYSTEM ....................................viii
PARTS LIST-1999-2001 FORD SUPER DUTY 6.8L-H.O. w/CHARGE COOLER SYSTEM ............xi
1. PREPARATION/REMOVAL ..................................................................................................1
2. HARMONIC BALANCER & CRANK PULLEY INSTALLATION ...........................................2
3. OIL FEED LINE INSTALLATION ..........................................................................................4
4. OIL DRAIN LINE ..................................................................................................................4
5. FUEL PUMP INSTALLATION ...............................................................................................5
6. PUMP RELAY INSTALLATION ............................................................................................7
7. IN-TANK FUEL PUMP REPLACEMENT ( H.O. Systems Only) ...........................................7
8. FUEL MANAGEMENT UNIT ................................................................................................8
9. WATER PUMP AND COOLER INSTALLATION (H.O. Systems Only).................................9
10. MOUNTING BRACKET & SUPERCHARGER INSTALLATION ...........................................11
11. AIR INLET ASSEMBLY ........................................................................................................11
12. DISCHARGE DUCTING ......................................................................................................12
13. CHARGE COOLER INSTALLATION (H.O. Systems Only)..................................................13
14. HOSE INSTALLATION & FILLING (H.O. Systems Only) .....................................................14
15. REASSEMBLY AND FINAL CHECK ....................................................................................15
APPENDIX ........................................................................................................................................17
A-1 V-10 FMU DIAGRAM..................................................................................................18
A-2 V-8 FMU DIAGRAM....................................................................................................19
A-3 MOUNTING PLATE AND SUPPORT PLATE ASSEMBLIES .....................................20
A-4 V-8 INLET AND DISCHARGE DIAGRAM-STANDARD SYSTEM ..............................21
A-5 V-10 INLET AND DISCHARGE DIAGRAM-STANDARD SYSTEM ............................22
A-6 BELT ROUTING DIAGRAM .......................................................................................23
A-7 CHARGE COOLER DIAGRAM ..................................................................................24
A-8 WATER HOSE DIAGRAM ..........................................................................................25
iii
- FORD 5.4L/6.8L 1
- SUPER DUTY TRUCK 1
- FOREWORD 2
- Table Of Contents 3
- IMPORTANT NOTES 4
- Ford 5.4L/6.8L Super Duty 4
- FORD SUPER DUTY V-10 5
- PARTS LIST 10
- (99-01SuperDuty(4FT V2.0)) 12
- 1. PREPARATION/REMOVAL 13
- Fig. 2-a 15
- 3. OIL FEED LINE INSTALLATION 16
- 4. OIL DRAIN INSTALLATION 16
- 5. FUEL PUMP INSTALLATION 17
- Fig. 5-c 18
- Fig. 6-a 19
- Fig. 8-a 20
- Fig. 8-b 20
- Fig. 8-c 20
- Fig. 7-a 20
- Fig. 7-b 20
- 8. FUEL MANAGEMENT UNIT (FMU) 21
- INSTALLATION, cont’d 21
- 11. AIR INLET ASSEMBLY 23
- V-10 ONLY 24
- V-8 ONLY 24
- Fig. 14-a 26
- Fig. 14-b 26
- Fig. 15-a 27
- APPENDIX 29
- APPENDIX A-1 30
- APPENDIX A-2 31
- Fig. A-3 32
- APPENDIX A-4 33
- APPENDIX A-5 34
- APPENDIX A-6 35
- APPENDIX A-7 36
- Fig. A-8 37
- ENGINEERING, LLC 38
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